I.S. Machine - SAIPL
We manufacture High Precision I.S. Machines and other required machines.
Glass bottle production facilities
1. Furnace
2. Working end, Forehearth
3. Feeder mechanism
4. Individual section machine (I.S. machine)
5. Extension conveyor, Wear transfer and Front conveyor
6. Stucker
7. Lehr kiln
8. Inspection machine
9. Bulk machine, Casing machine
Our turnkey project management scope starts from initial planning through technology selection and investment sizing, plant design, engineering, budgeting, creating specifications, vendor selection, procurement, seamless integration, erection, commissioning, start-up and establishing into commercial production.
The project will be executed by highly experienced multi-disciplinary teams having many decades of experience in projects, planning, technology, engineering, construction and operations to ensure high reliability.
We undertake complete glass plant installation activity under single point responsibility for major equipment like batch plants, furnaces, hot-end, cold-end, auxiliary equipment, compressors, utilities and complete piping.
We have experienced teams consist of mechanical, refractory, electrical, automation, structural and piping to ensure smooth project activities at various stages.
We can also take the responsibility as lead contractor for project implementation where consortium of suppliers is involved.
We bring valuable project experience during erection, testing and commissioning phases to ensure the plant commissioning successfully.
Project consulting is an ideal choice when some technical teams are already associated with the project but reliable overall project expertise is required to execute the project efficiently with reliability.
Our project consulting service cover project sizing, technology selection, machinery selection, validations and any associated support require for the project including pre-commissioning audit.Project consulting ensures that the selection of equipment is in line with project objectives and goals while ensuring budgetary allocations and overall project time lines.
We provide expert assistance and guidelines for any changes that are required to meet the project objectives from planning stage through realization of the production as per the client requirement.
We design and supply world class glass melting furnaces which are efficient and trouble free in operations.
We develop 3D modeling of entire furnace before releasing drawings to ensure the accuracy to avoid reworks and site adjustments.We offer both regenerative and recuperative furnaces with required choice of fuels like fuel oil, gas and also integrate proven alternative fuels.
The combustion skids are robustly designed and manufactured from highly reliable components with all required operational and safety features.
We supply furnace auxiliary equipment like batch chargers, reversal dampers and furnace pressure control dampers and also integrate third party equipment as per the client choice.
The furnace control system is supplied with full automation built-up of reliable components form reputed suppliers for precise control and best energy efficiency. The system is supplied with PLC and SCADA with all required options for controlling, monitoring and reporting.
Efficiency of glass melting furnace is crucial to plant performance. Our furnaces are designed and supplied to ensure good operational control, rated capacities, best energy efficiency, low maintenance and trouble-free operations.
We have well experienced furnace erection and commissioning teams with respect to steel, refractory, equipment erection, electrical and automation, start-up and commissioning of furnace and deliver target results comprehensively with single point responsibility.
We train the client engineers and technicians for efficient furnace operations, maintenance and trouble shooting during erection, comissioning and after commissioning.
We design, manufacture, supply and commission complete batch plants on turnkey basis and provide complete support from civil engineering to commissioning of batch plant.Our batch plants are robustly designed for trouble free operations with reliable feeding, accurate dosing, weighing, mixing and transfer systems.
We can suggest ideal location of batch plant based on the customer plant layouts and customize the batch plants based on the client specific requirement and budgets.
Based on required capacity we select the silo sizing and raw-material feeding equipment, dosing, mixing and batch transport equipment to ensure smooth operation of batch plant. We integrate de-dusting systems wherever necessary as per the client requirement.
The batch plant control system is robustly designed with reliable weighing controllers, load cells, control components for weighing accuracy and efficient operations. The system is supplied with PLC and SCADA with all required options for controlling, monitoring and reporting.
Reliability is very important factor when it comes to accuracy and trouble-free operation of batch plants. Keeping in view the criticality, we carefully select weighing components, mechanical, electrical and electronic equipment which are thoroughly tested and proven for smooth operations.
We have well experienced batch plant erection and commissioning teams with respect to steel, erection of equipments, installation of electrical and automation system, testing, start-up and commissioning with single point responsibility.
We train the client engineers and technicians for smooth batch plant operations, maintenance and trouble shooting during erection, comissioning and after commissioning.
We supply world class working-end and fore-hearths as per required capacities with precise control for accurate glass temperature control at various zones from the entry point of glass till the spout for achieving optimum thermal conditioning and gob temperature as per the requirement.
Our fore-hearths are designed and supplied with highly reliable components for smooth operation, and precise control along with best safety features at very competitive price.
We supply heat-only or heat-cool fore-hearths as per customer requirement and customized to suit client budgets with best possible combinations.
Our combustion system consists of combustion fans, pressure regulation skids, distribution skids fitted with all necessary valves and safety features. The skids are pre-assembled and tested before dispatch.Our control system consists of PLC and SCADA for accurate zone wise temperature control, heat cool provisions, smooth operation and set-up of jobs with temperature and status monitoring, trend charts, alarm logs and job histories, for automatic operation, monitoring and easy trouble shooting.
Reliability of fore-hearth is crucial in achieving good thermal conditioning of glass for best forming and packing efficiencies. Keeping in view the criticality, we design and supply highly reliable fore-hearth solutions.
We have well experienced erection and commissioning teams with respect to steel, refractory, combustion, electrical and automation equipments, testing, start-up and commissioning.
We train the client engineers and technicians on forehearth operations, maintenance and trouble shooting during erection, comissioning and after commissioning.
We supply external cullet processing plants as per the client requirement and also provide site-lay-out and civil design.
The plant will be supplied with feed hopper along with vibro feeder, transfer conveyor, dry screen, crushing unit, suspended magnets, self-cleaning magnets, cullet washery and sorting conveyor for manual sorting (or) automatic sorting system.
Our cullet processing plants are designed for robust and trouble-free operations by using reliable and tested machinery and components to ensure reliable out-put.
We supply these systems based on the capacity requirement of clients.
We supply reversing dampers manufactured with special grade steel with high quality components for trouble free functionality and precise pressure control and firing reversal process.
We supply flue control dampers manufactured with special grade steel with high quality components for trouble free functionality and precise pressure control and firing reversal process.
We supply batch chargers which are robust in operation with good feeding control and low maintenance. We supply batch chargers as per the required capacity.
Project consulting is an ideal choice when some technical teams are already associated with the project but reliable overall project expertise is required to execute the project efficiently with reliability.
Our project consulting service cover project sizing, technology selection, machinery selection, validations and any associated support require for the project including pre-commissioning audit.
Project consulting ensures that the selection of equipment is in line with project objectives and goals while ensuring budgetary allocations and overall project time lines.
We provide expert assistance and guidelines for any changes that are required to meet the project objectives from planning stage through realization of the production as per the client requirement.
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